2003-2007 6.0L Ford Powerstroke EGR Intake Pipe Intake Elbow Diesel

!Before installation, confirm that:

This high-performance component does not comply with the laws and regulations for highway driving and cannot be used on any vehicle that has been registered or certified for use on highways. This means that the component may only be suitable for racing cars or other off-road vehicles. If it is installed on vehicles driving on the highway, legal issues will be borne by oneself.


This is the installation process for the ER-0080: 2003-2007 6.0L Ford Powerstroke EGR Intake Pipe Intake Elbow Diesel, for your reference during the installation process.

ER-0080
Step 1:
Using an 11mm socket loosen hose clamps and remove silicone coupler from the intake elbow.
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Step 2:
Using an 8mm socket remove the four hex bolts securing the OEM intake elbow in place. (03-04 models may require a 10mm socket for one of the hex bolts).

Step 3:
(For vehicles equipped with a throttle plate) Using an M5 allen head socket remove the three bolts holding the throttle plate in place. Before removing the throttle plate disconnect the two electrical connectors.
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Step 4:
Ensure the O-ring is properly seated in the O-ring groove on the intake elbow ange. Using the supplied hardware and an M5 allen head socket install the Intake Elbow.
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Step 5:
Re-install the silicone boot and tighten the hose clamps using an 11mm socket.
 
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